Batching System
Recipe-controlled weighing and dosing for consistent product quality, lower material loss and traceable production.
Mezur batching systems combine load cells, feeders or valves, a weighing controller and PLC/HMI automation to add each ingredient in the correct sequence and quantity. Systems can be configured for liquids, powders, granules or mixed-material processes.
Key Capabilities
- Configurable multi-ingredient recipes and target weights
- Fast and slow feed stages for improved dosing accuracy
- Automatic tare, tolerance checking and in-flight correction
- Sequential valve, pump, screw-feeder or conveyor control
- Operator HMI for recipe selection, status and alarm handling
- Batch totals, consumption records and production reports
- Manual, semi-automatic and fully automatic operating modes
- Interlocks for safe charging, mixing and discharge
Applications
Chemical Formulation
Food & Beverage
Pharmaceutical Processing
Paints & Coatings
Plastics & Compounds
Construction Materials
Typical Configuration
| Measurement | Gravimetric, load-cell-based |
| Materials | Liquids, powders, granules or combinations |
| Control Platform | Weighing controller with PLC / HMI |
| Dosing Devices | Valves, pumps, screw feeders or conveyors |
| Feed Strategy | Coarse / fine feed with tolerance checking |
| Recipes | Configurable and password-controlled |
| Records | Batch totals, alarms and material consumption |
| Integration | Plant PLC / SCADA / ERP interface options |
Typical Batch Sequence
- Operator selects an approved recipe
- System confirms equipment and safety interlocks
- Each material is dosed in the programmed sequence
- Coarse and fine feed control reaches the target weight
- Tolerance is checked and any deviation is flagged
- Batch is mixed or discharged and the record is stored
Built Around Your Process
A Complete Batching Solution
Consistent Quality
Repeatable ingredient quantities and controlled sequencing reduce variation between batches.
Lower Material Loss
Fine dosing and tolerance checks help prevent overfill, rework and costly giveaway.
Production Traceability
Batch records provide visibility into targets, actual weights, alarms and consumption.